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Compound machine tool for hobbing and chamfering

The high-speed hobbing and chamfering compound machine tool series adopts modular design, and each functional component can be quickly combined into models with different functions according to customers' needs, so as to meet customers' personalized and rapid delivery requirements;

The machine tool adopts a horizontal one-way layout, and the hobbing station is located in the middle of the machine tool; the chamfering station is located at the right rear side, the electric box and the hydraulic station are installed at the front and rear positions on the left side of the machine tool respectively, and the chip conveyor is installed between the electric box and the hydraulic station, so the layout is compact and the floor area is small;

Two sets of independent control units are used to control gear hobbing station and chamfering station processing respectively. Compared with the traditional dual channel control mode, it is friendly to human-machine engineering and has stronger operability. The self-developed special control software and special operation interface can realize the automatic processing of gear hobbing and chamfering station without programming, just by inputting the processed gear, cutter and cutting parameters Stable and reliable operation;

The gear hobbing station adopts the principle of generating method, realizes indexing and differential compensation movement through the function of electronic gearbox of numerical control system, and can complete the processing of cylindrical spur gear, helical gear, small taper gear, drum gear, spline, worm gear, sprocket and other tooth parts;

The chamfering station's chamfering knife can realize both radial movement and up and down movement, and can be debugged conveniently and quickly; the rotary deburring mechanism, compact in structure, is equipped with a disc type deburring bayonet as standard, and can also be deburred by the turning tool mode as optional, so as to remove the large chamfering burr of special gear wheel;

The components that are easy to access and maintain combine the hydraulic, lubrication and pneumatic devices of the machine tool on the machine tool; the hydraulic system and pipeline of the machine tool are built-in, with simple appearance; the machine tool is designed with stainless steel internal protection, complete overall protection, compact and beautiful structure;

It has the functions of fault self diagnosis, spindle overload automatic monitoring and alarm, remote diagnosis, etc;

The four position loading and unloading manipulator of machining position and replacement position is designed with exquisite and reliable structure, which can realize the continuous conversion of hobbing position, chamfering position, refueling position and waiting position, save the loading and unloading time to the maximum extent, realize less human and unmanned processing, and improve the machining efficiency of the machine tool.

This series of machine is suitable for hobbing and chamfering compound machining of small and medium module gears, such as commercial vehicle gears, truck gears, agricultural gears and construction machinery gears.